Pulsed Laser Cleaning Machine — Low-Heat, Substrate-Safe Cleaning

Pulsed Laser Cleaning

Pulsed Laser Cleaning Machine

A pulsed 1064 nm fiber source lifts rust, paint, oil and oxide off the surface while leaving the substrate intact. We supply the backpack-portable format at 50 W and 100 W, plus a 100 W air-cooled cabinet unit — all air-cooled, with no chiller or water loop to plumb in.

50 / 100 WAverage output power
1064 nmPulsed fiber source
100 × 100 mmGalvo scan field
7.8 kgBackpack unit, 50 W
Pulsed laser cleaning machineBackpack pulsed laser cleaning machine

Formats

Formats & Power Options

Three configurations run off the same pulsed 1064 nm source. Choose by where the work happens — out on a job site, or at a fixed cleaning station.

Portable pulsed laser cleaning machine

Backpack unit — 50 W

The chassis carries a shoulder strap, so the operator works with both hands free off an external battery. 318 × 285 × 127 mm and 7.8 kg, with a scanning head under 1.5 kg on a 3 m fiber.

Backpack unit — 100 W

The same portable format at double the average power, with pulse energy to 1.5 mJ and a 20–200 kHz repetition range. 359.5 × 380 × 152 mm and 10.5 kg.

Air-cooled cabinet — 100 W

A 45 kg floor unit with a 0–150 mm adjustable scanning width and a 5 m fiber, suited to a fixed station rather than field work. Air-cooled on 220 V.

Why Pulsed

Low Heat Input, Substrate Left Intact

A pulsed beam delivers energy in short bursts, so the contamination layer absorbs it and lifts off before heat spreads into the base metal. That is what separates pulsed cleaning from continuous-wave cleaning.

20–200 kHz
Pulse repetition rate

The 50 W unit runs 45–170 kHz and the 100 W unit 20–200 kHz, so pulse spacing can be tuned to the coating rather than fixed by the machine.

100 ns
Pulse width at 45 kHz

Short pulses — 100 ± 10 ns on the 50 W unit, 180 ± 10 ns on the 100 W unit — keep the heat-affected zone small on thin sheet and precision parts.

50,000 h
System service life

The pulsed source is rated at roughly 50,000 working hours, with no abrasive, no solvent and no consumable media to reorder.

1.6
Beam quality (M²)

A tight beam through a 2D galvo head over a 100 × 100 mm field, with 160 mm and 254 mm focal lengths available for different standoff distances.

What It Is

What Is a Pulsed Laser Cleaning Machine?

A pulsed laser cleaning machine directs a pulsed 1064 nm fiber beam through a galvo scanning head onto the surface being cleaned. Each pulse is absorbed by the rust, paint, oil or oxide layer, which vaporises or flakes away, while the metal underneath reflects most of the energy and stays well below the temperature at which it would discolor or distort. Nothing touches the part, no chemical is applied and no grit is fired at it, so the only waste stream is the removed contaminant itself. Because power, repetition rate and scan width are all set by the operator, the same machine handles a light oil film and a heavy rust scale by changing parameters rather than tooling.

Specifications

Key Specifications & Performance

Figures below cover the backpack-portable units. Where the two power levels differ, values are listed as 50 W model / 100 W model.

10–100%Power adjustment range
160 / 254 mmFocal length options
< 1.5 kgLaser head weight
Parameter Backpack unit (50 W / 100 W)
Average output power 50 W / 100 W
Power adjustment range 10–100%
Wavelength 1064 nm, 5 nm bandwidth
Max pulse energy 1.1 mJ / 1.5 mJ
Pulse repetition rate 45–170 kHz / 20–200 kHz
Pulse width at 45 kHz 100 ± 10 ns / 180 ± 10 ns
Beam quality (M²) 1.6
Scan field 100 × 100 mm
Focal length options 160 mm or 254 mm
Laser head 2D galvo scanning, under 1.5 kg, manual or auto mode
Fiber length / min bend radius 3 m / 150 mm
Cooling Air-cooled, no chiller required
Power supply / consumption 220 V / 350 W
Unit size and weight 318 × 285 × 127 mm, 7.8 kg / 359.5 × 380 × 152 mm, 10.5 kg
Operating conditions / laser class 10–40 °C, humidity below 80%, Class 4

The 100 W air-cooled cabinet unit is specified separately under Formats. Cleaning rate depends on the contaminant, its thickness and the substrate, so we size the power level against a sample or a photograph of the actual part.

Applications

Applications & Use Cases

Pulsed cleaning suits work where the substrate has to survive intact — thin sheet, machined faces, moulds and finished components.

Rust and scale removal on steel
Paint and coating stripping
Oil and grease removal before welding
Oxide layer removal on weld seams
Mould and tooling cleaning
Stone, concrete and surface graffiti

Comparison

Comparison & Selection Guide

The choice comes down to how much heat the part can take and how much material has to come off.

Pulsed vs continuous — pulsed keeps heat input low and protects the substrate; continuous removes heavy, thick deposits far faster.
50 W vs 100 W — both cover rust, paint and oil; 100 W roughly doubles the area covered per hour on the same contaminant.
Backpack vs cabinet — the backpack unit goes to the work on an external battery; the 45 kg cabinet unit suits a fixed station with a wider 0–150 mm scan.
Air-cooled throughout — no chiller, no water loop and no plumbing, which is what keeps the portable formats portable.
Handheld or automated — the scanning head can be hand-held or mounted to a robot arm for repeatable passes on a production line.

Power sets how fast a given contaminant comes off, not the range of materials the machine will handle. Send us the substrate, the contaminant and the area per shift and we will spec the power level against it.

Compliance

Certifications & CE Compliance

Machines are CE marked, with CE documentation supplied with each shipment.

Installation

On-site or remote on-boarding for your team.

Training

Operator training on setup, file preparation and daily checks.

After-sales

Ongoing support and spare parts, worldwide.

1-Year Warranty

One-year warranty with installation, training and after-sales support.

Get Started

Get a Quote on Your Pulsed Laser Cleaning Machine

Tell us the substrate, what has to come off and the area you need to cover per shift, and we will come back with the power level, the format and a delivered price.

Request a Quote

Email · info@topstarlaser.com · WhatsApp +86 150 7516 7267
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