Continuous-Wave Laser Cleaning Machine — High-Throughput Surface Cleaning

Continuous Laser Cleaning

Continuous Laser Cleaning Machine

A continuous-wave 1080 nm fiber beam strips heavy rust scale, thick paint stacks and oxide layers over large areas. We supply portable units from 1500 W to 3000 W, a floor-standing 3000 W configuration, and a 6000 W heavy-duty machine — all water-cooled.

1500 – 6000 WContinuous output
1080 nmCW fiber source
0 – 500 mmScan width
50–100 m²/hRust removal, 6000 W
Continuous laser cleaning machineContinuous laser cleaning machineContinuous laser cleaning machine

Formats

Configurations & Power Levels

Four power levels across three configurations. Choose by how much material has to come off, how large the area is, and whether the machine moves to the work or the work comes to it.

Continuous laser cleaning machine with handheld gun

Portable — 1500 / 2000 / 3000 W

One 91.5 kg cabinet at 1025 × 420 × 710 mm covers the range, with a 0.7 kg gun on a 10 m fiber. Rated draw runs 4 kW to 8 kW and supply is 220 V or 380 V by power level.

Floor-standing — 3000 W

A 220 kg unit on a single-phase 220 V supply at 1050 × 700 × 1000 mm, with a wider 0–320 mm scan and a 10 m fiber. Suited to a fixed bay rather than a moving job.

Heavy duty — 6000 W

243 kg with a 22 L industrial chiller rated for round-the-clock shifts. Handheld scan width is adjustable from 5 to 500 mm, at M² ≤ 1.2 on a 380 V three-phase supply.

Why Continuous

Throughput on Heavy Deposits

A continuous beam keeps delivering energy for as long as the trigger is held, so thick, stubborn layers come off in far fewer passes than a pulsed source would need.

24 h
Continuous duty

The 6000 W machine runs behind a 22 L industrial chiller rated for round-the-clock operation, so a shift is not limited by the cooling loop.

≥ 3 mm
Rust scale in one pass

At 6000 W the beam clears rust scale over 3 mm thick and paint stacks of five layers or more, on hull plate, structural steel and mould faces.

M² ≤ 1.2
Beam quality

A tight 1080 nm beam at 6000 W holds a usable spot across a scan width adjustable from 5 to 500 mm, so wide sweeps do not cost cleaning power at the edges.

0.7 kg
Cleaning gun

The water-cooled gun weighs 0.7 kg on a 10 m fiber, hand-held for awkward geometry or mounted to a robot arm for repeatable passes.

What It Is

What Is a Continuous Laser Cleaning Machine?

A continuous laser cleaning machine runs a continuous-wave 1080 nm fiber beam through a scanning gun, sweeping a line up to 500 mm wide across the surface. Where a pulsed machine works in short bursts, a continuous beam keeps delivering energy for as long as the trigger is held, so heavy rust scale, thick paint stacks and oxide layers come off far faster over large areas. The gun is water-cooled and weighs 0.7 kg, and the same head can be hand-held or mounted to a robot arm. Nothing touches the part, no abrasive is fired at it and no chemical is applied, so the only waste to collect is the removed contaminant itself.

Specifications

Key Specifications & Performance

Figures below cover the portable 1500–3000 W configuration. The floor-standing 3000 W unit and the 6000 W machine are specified under Configurations.

10 mFiber reach
50 µmFiber core diameter
15 barMax gun air pressure
Parameter Portable unit (1500 / 2000 / 3000 W)
Output power 1500 W / 2000 W / 3000 W
Operating mode Continuous wave
Wavelength 1080 ± 5 nm
Power adjustment range 10–100%
Fiber core diameter 50 µm (25, 100 and 200 µm optional)
Fiber length 10 m
Aiming and positioning Red pilot beam
Cooling Water-cooled
Rated power draw 4 kW / 6 kW / 8 kW
Supply voltage 220 V or 380 V, 50/60 Hz, by power level
Cabinet dimensions 1025 × 420 × 710 mm
Total weight About 91.5 kg
Cleaning gun weight 0.7 kg, water-cooled
Gun spot adjustment / max air Line 0–300 mm / 15 bar
Operating conditions 10–40 °C, humidity 10–85%, condensation-free

Cleaning rate depends on the contaminant, its thickness and the substrate. Send us a sample or a photograph of the actual part and we will size the power level and the configuration against it.

Applications

Applications & Use Cases

Continuous cleaning suits large steel surfaces and heavy deposits — hulls, structural sections, weld seams, moulds and pipeline flanges.

Hull and deck derusting on ships
Paint and coating stripping on large steel
Weld seam oxide removal
Tyre and rubber mould degumming
Flange and pipeline coating removal
Pre-weld degreasing on galvanised sheet

Comparison

Comparison & Selection Guide

The choice comes down to how much material has to come off and how much heat the part can take.

Continuous vs pulsed — continuous strips heavy, thick deposits far faster; pulsed keeps heat input low on thin, polished or finished surfaces.
1500 to 3000 W portable — a single 91.5 kg cabinet covers the range, with rated draw from 4 kW to 8 kW depending on the power level chosen.
3000 W floor-standing — a 220 kg unit on single-phase 220 V with a wider 0–320 mm scan, for a fixed bay rather than a job that moves.
6000 W heavy duty — 243 kg behind a 22 L chiller for round-the-clock shifts, clearing rust scale over 3 mm and paint stacks of five layers or more.
Water-cooled throughout — a chiller is part of every continuous configuration, so plan for the water loop and the floor space it needs.

Continuous cleaning is chosen for throughput on heavy deposits. If the substrate is thin, polished or heat-sensitive, the pulsed line is the safer starting point.

Compliance

Certifications & CE Compliance

Machines are CE marked, with CE documentation supplied with each shipment.

Installation

On-site or remote on-boarding for your team.

Training

Operator training on setup, file preparation and daily checks.

After-sales

Ongoing support and spare parts, worldwide.

1-Year Warranty

One-year warranty with installation, training and after-sales support.

Get Started

Get a Quote on Your Continuous Laser Cleaning Machine

Tell us the substrate, what has to come off and the area you need to cover per shift, and we will come back with the power level, the configuration and a delivered price.

Request a Quote

Email · info@topstarlaser.com · WhatsApp +86 150 7516 7267
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